Electro-Sensors, Inc.
Electro-Sensors, Inc., designs and manufactures the most reliable machine monitoring sensors and wireless/wired hazard monitoring systems in the industry.
- 1-800-328-6170
- Sales@electro-sensors.com
- 6111 Blue Circle Drive
Minnetonka, MN 55343
United States
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Wireless Hazard Monitoring
When it comes to hazard monitoring, we know it simply has to work. HazardPRO was designed from the ground up to provide turnkey, reliable, and consistent protection for your most valuable assets—products, facilities, and most importantly, people. Consistent operation is ensured with built-in tools such as self-diagnostics, transmission logging, and redundant radios providing you confidence that your critical processes are being monitored and logged at all times. Wireless nodes utilize temperature (bearing, ambient, and stud), RPM shaft speed, alignment, and vibration sensors. Ambient Sensors ensure bearing and alignment measurements are relative to the surrounding environment.
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Shaft Speed Sensors
Electro-Sensors offers many shaft speed sensors for virtually any environment. Our Hall-Effect and Magnetoresistive Sensors sense magnetic targets and work with our magnetic pulsers (Discs, Wraps, and Wheels). Our proximity sensors sense ferrous metal targets, including bolt-heads, screws, gearteeth and keyslots. Our speed sensors monitor shaft speed of equipment and output data as PNP, NPN, or 4-20 mA signals. The sensor data can be used by facilities to monitor machinery and safeguard equipment. Monitoring shaft speed is a fundamental aspect of hazard monitoring and should be utilized by any facility with rotating shafts.
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Slide Gate & Shaft Position
All six Shaft Angle Position Feedback Monitors in the SG1000 Series utilize absolute rotary encoders to provide independent and accurate feedback of a slide gate's or a valve's position to an external device such as a PLC or optional PM500 Process Meter Display Unit. Models are housed in a rugged, Explosion-Proof/Dust-Ignition Proof cast aluminum enclosure that is dirt, dust, grease-proof, and water resistant. In the case of a power failure, all SG1000s are designed to retain accurate gate position.
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Shaft Speed Switches
A speed switch senses rotating shaft speed, comparing it to one or more settable over/under/zero speed alarm trip-points. A shaft speed sensor detects magnets embedded in a shaft-mounted pulser wrap/disc. As the shaft rotates, the passing magnets are detected across an air-gap as pulses with frequency proportional to shaft RPM. When a conveyor belt or bucket elevator begins to slip the pulse frequency (shaft RPM) crosses to the alarm side of a trip-point threshold, a corresponding relay de-energizes, providing shutdown or alarm.
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Vibration & Tilt
Electro-Sensors offers Vibration Switch options to meet Explosion-Proof and Dust-Ignition Proof requirements. The VS1/VS2 (XP) options are certified for use in Class I - Group C, D; Class II - Group E, F, G; Class III. The VT420 Vibration Sensor is a Vibration monitor that outputs a 4-20 mA output signal to provide real time machinery performance data.
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Signal Conditioners & Interface
Modbus RTU Remote Connectivity and Control. Minimize Long Cable Runs with Modbus Network. Pulse to Frequency Conversion. Shaft Speed Pulse to DeviceNet. Shaft Speed Pulse to 4-20 mA Conversion.Sensor Compatibility
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Wired Hazard Monitoring
Grain dust is extremely volatile and can easily explode with the proper ignition source in confined spaces. OSHA has mandated that grain elevators in Class II, Division 1 environments must have the 3 monitoring sub-systems for elevator safety (1910.272(q)(4)(ii), 1910.272(q)(5), 1910.272(q)(5)).
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Belt Alignment Sensors And Misalignment Switches
Electro-sensors belt alignment sensors are mounted along the conveyor belt that needs to be monitored for misalignment. The rub block assemblies are mounted so that the brass surface area is in-line with the edge of the conveyor belt. When the belt wanders it then rubs up against the brass block. The contact with the belt creates friction and heat that the sensor in the brass block records as a rise in temperature.
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Shaft Speed Pulse Generators and Shaft Speed Targets
Shaft Speed Targets are needed to generate a pulse for a Speed Sensor that is monitoring a shaft for RPM (Revolution Per Minute). Electro-Sensors Pulse Generators provide the shaft speed target needed for shaft speed detection with a sensor or switch. We have many options available for all your application needs including customizable split collar pulser wraps.
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Tachometers, Counters & Displays
Displays Include; Rate, Time In Process, Product, Sum, Difference, Ratio, Draw Process, Batch, or Total Counting. Field Adjustable, Full Diagnostic Functions. Built-In Relay Testing Capabilities. Highly Programmable. Single-Channel or Bi-Directional Counting. Setpoint and Start Delay Functions. Multiple Relay and Analog Output Options. Keypad Lockout
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Motor Drive Control
Four motor speed drive control models ranging from a simple speed dial/display to complex machine/process synchronizers. Capable of many motor/machine control schemes, from open-loop master to closed-loop pulse-locked speed/event synchronized follower. Compatible with all motor speed drives of any size/power rating with an analog input (AC, AC Vector, DC and Servo)
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Bearing And Surface Temperature Sensors
Can be used to monitor temperature on a wide range of industrial machinery including conveyors, bucket elevators, motors, gearboxes, pumps, turbines, fans, curing ovens, centrifuges, agitators and hammer mills.
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Hall Effect Sensor
907 XP (Explosion Proof)
Features • NPN open collector, square-wave output • Zero speed operation with no signal loss • Non-contact, large gap distance sensing • Signal transmits up to 1,500 ft • Simple to install and set up • Powered by 5-24 VDC • Class I, Div I (D) Class II, Div I (E, F, G) Class III • XLB-3 enclosure • Bi-directional option (907B XP)
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Signal Conditioner
SA420
Features • Works with a remote / external pulse frequency output sensor (NPN, PNP, or Mag Pick-up) • Accepts wide range of input frequencies 0.01 Hz to 10 kHz • 4-20 mA and 0-10 VDC outputs proportional to shaft speed • Field adjustable calibration • 115, 230 VAC (50-60 Hz) and 12, 24 VDC power options • DIN rail mount
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Shaft Speed Sensors - Magnetoresistive
1102 / 932 / 933 XP
Features• Square-wave pulse frequency output, NPN open-collector• Zero speed operation with no signal loss• 5-24 VDC powered• 1/2" NPT conduit port (933 XP)• Non-contact, large gap distance sensing• Simple to install and set up• Works with Electro-Sensors magnetic pulser discs / wraps• 1102 – non-threaded stainless steel
